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READ MOREThe main equipment and components of a WPC extrusion line include several key components that work together to ensure an efficient and high-quality production process. Main equipment and components of Kunshan Bonzer Plastics Machinery Co., Ltd.'s WPC extrusion line:
The extruder is the core equipment of the WPC extrusion line, responsible for heating and plasticizing the wood-plastic mixture, and then extruding it through a mold. The extruders designed and manufactured by Kunshan Bonzer Plastics Machinery Co., Ltd. are highly praised by customers for their innovation, efficiency and energy-saving characteristics.
The screw and barrel are important components of the extruder, and their design directly affects the mixing effect and the fluidity of the material. The company constantly updates its products to meet the production needs of international customers and ensure the high performance and durability of the screw and barrel.
The mold is used to mold the plasticized WPC material into the desired product shape. Kunshan Bonzer Plastics Machinery Co., Ltd. offers a variety of mold designs to meet the needs of different products, such as interior decoration materials and PVC/WPC profiles.
After extrusion, the product needs to be quickly cooled down by the cooling system to maintain its shape and structure. An efficient cooling system can improve production efficiency and ensure stable product quality.
The cutter is used to cut the extruded WPC products into the required length. The company offers a wide range of equipment to meet the production requirements of different customers.
Modern WPC extrusion production lines are equipped with advanced control systems for real-time monitoring and adjustment of production parameters. Kunshan Bonzer Plastics Machinery Co., Ltd. also provides high-quality technical support in this regard to ensure that customers can operate the equipment efficiently.
In order to improve resource utilization, many WPC production lines are equipped with recycling systems to handle waste during production. The company also provides washing and recycling lines to meet the needs of sustainable development.
In WPC (Wood Plastic Composite) extrusion production lines, the commonly used raw materials mainly include the following, and the combination of these materials determines the performance and application of the final product.
Wood flour is one of the main components of WPC and is usually processed from wood waste. It not only gives the product a natural wood feel, but also improves the strength and rigidity of the product. Kunshan Bonzer Plastics Machinery Co., Ltd. optimizes different wood flour particle sizes and types in its production line to meet the diverse needs of customers.
Commonly used plastics include polyethylene (PE), polypropylene (PP), polyvinyl chloride (PVC), etc. These plastic materials provide the toughness and weather resistance of WPC. Kunshan Bonzer Plastics Machinery Co., Ltd.'s extrusion equipment supports the processing of a variety of plastics, allowing the production line to flexibly respond to the characteristics of different raw materials.
In order to improve the performance of WPC, various additives are often added, such as antioxidants, UV absorbers, flame retardants, etc. These additives can enhance the durability, UV resistance and fire resistance of the product, ensuring that the final product is suitable for various application environments.
In the production of WPC, color masterbatches are usually added to achieve a diverse appearance. Color masterbatches can ensure uniform color distribution and enhance the visual effect of the product.
With the promotion of the concept of sustainable development, more and more production lines are beginning to use recycled materials. The washing and recycling lines provided by Kunshan Bonzer Plastics Machinery Co., Ltd. can process waste materials, helping customers improve resource utilization efficiency and reduce production costs.